Plastic Parts Customization | Home Appliance Parts Injection Molding | OEM | JRS
Appliance Parts Mold Development
In-house tooling workshop equipped with CNC machining centers, EDM, and wire cutting machines. Familiar with mold structures for various appliance parts – fast development from single-cavity to multi-cavity molds. For common replacement parts, we can quickly duplicate molds based on samples. Mold service life from 100,000 to over 1,000,000 cycles.
Specifications & Capabilities
|
Parameter |
Specification |
|
Mold Types |
Injection molds, overmolds, two-shot molds (on request) |
|
Mold Cavities |
1, 2, 4, 8, 16 cavities or custom |
|
Max. Part Size |
800mm x 600mm x 300mm |
|
Part Weight Range |
0.1g – 2000g |
|
Tolerance |
±0.02mm – ±0.10mm (material & geometry dependent) |
|
Clamping Force Range |
50 tons – 500 tons |
|
Common Materials |
ABS, PP, PC, PA66, POM, PMMA, PBT, PEEK, PEI, PPS |
Common Materials for Appliance Parts
• Appearance parts: ABS, ABS+PC alloy, PP
• Structural load parts: PA6, PA66, POM, reinforced PP
• Heat-resistant parts: PC, PPS, PA66+GF
• Wear-resistant parts: POM, PA66
• Sealing parts: TPE, TPU, silicone (overmolding)
• Food contact parts: Food-grade ABS, food-grade PP
All materials comply with RoHS and REACH. Compliance documents provided for exported parts.
High-Precision Injection Molding
Injection molding machines from 50 to 500 tons clamping force – producing parts from a few grams up to 2000 grams. Part precision from ±0.02mm to ±0.10mm. Automated robotic arms and mold temperature control systems ensure dimensional stability and consistency in high-volume production.
Flexible Production & Fast Replenishment
Suitable for diverse order quantities: sample prototyping (tens of pieces), small-batch replenishment (from hundreds of pieces), high-volume production (tens of thousands to millions). Support consignment inventory and shipment.
Secondary Operations for Appliance Parts
Appearance finishing: painting, screen printing, pad printing, laser marking, hot stamping. Assembly features: heat staking brass nuts, ultrasonic welding, snap-fit assembly. Soft-hard composite: TPE/TPU overmolding. Machining: trimming, drilling, tapping.
Strict Quality Control
ISO9001 certified quality system covers all processes. Flexible quality control: first article inspection, in-process inspection, outgoing inspection. Dimensional inspection reports, material datasheets, RoHS compliance certificates available per batch.
Typical Home Appliance Parts We Produce
• Refrigerator parts: drawers, glass shelf frames, door bin clips, handles, temperature control knobs, hinge covers, air duct panels, drip trays, lamp covers, gasket brackets
• Washing machine parts: detergent drawers, control panels, buttons, door ring trim, drain hose connectors, filter covers, balance ring clips, inlet valve housings
• Air conditioner parts: remote control panels and buttons, air deflectors, filter frames, terminal box covers, display window panels, fan blades
• Gas stove parts: knobs, ignition switch housings, burner trim rings, gas inlet plug caps, base foot pads, battery box covers
• Small appliance parts: rice cooker spatulas and measuring cups, vacuum cleaner dust cups, electric fan buttons, electric kettle lid hinges, air fryer basket handles, blender lid covers
Aftermarket Replacement Parts Capabilities
1. Reverse engineering replication: 3D scanning and mold duplication from old parts or samples – no original drawings needed.
2. Discontinued parts reproduction: remanufacturing parts for discontinued models through measurement and redevelopment.
3. Universal parts development: developing replacement parts compatible with multiple brands – expanding sales range.
4. Packaging services: individual packaging, labeling, barcode application per customer requirements.
Why Choose JRS for Appliance Plastic Parts
• Extensive industry experience: Over 10 years supplying appliance parts brands and aftermarket channels – familiar with industry requirements and quality standards.
• In-house mold control: Own tooling workshop – fast modifications and repairs – no dependence on external mold shops – reliable lead times.
• Cost advantage: DFM reviews optimize part structures – combined with appropriate cavity counts and material selection – competitive pricing.
• Delivery reliability: Flexible scheduling on owned injection machines – rush orders prioritized when possible – 98%+ on-time delivery rate.
• Responsive after-sales support: Long-term mold maintenance – quality issue response within 24 hours – solution provided within one week.
Frequently Asked Questions
• Q: What types of appliance parts do you mainly produce?
A: Plastic parts for refrigerators, washing machines, air conditioners, gas stoves, rice cookers, vacuum cleaners, fans, air fryers, blenders, and other home appliances.
• Q: I don't have drawings – only old parts. Can you still make them?
A: Yes. Provide the old part sample – we perform 3D scanning and reverse engineering to duplicate the mold.
• Q: What is the minimum order quantity (MOQ)?
A: Sample parts: tens of pieces. Small-batch: from 500 pieces. High-volume: 3,000-5,000 pieces per run.
• Q: How long does mold development take? What is the cost?
A: Mold lead time: 15-30 days. Cost ranges from several hundred to tens of thousands of USD. Provide drawings or samples – DFM report and quote within 24 hours.
• Q: Can you produce food contact appliance parts?
A: Yes. Food-grade ABS, food-grade PP compliant with FDA or LFGB standards. Compliance certificates available.
• Q: Do you offer flame-retardant materials for appliance parts?
A: Yes. Flame-retardant ABS, PA, PBT available – support UL94 testing and certification.
• Q: Who owns the mold?
A: The mold is owned by the customer. We store and maintain it on your behalf, or transfer to your designated location.
• Q: Do you accept OEM brand customization?
A: Yes. In-mold labeling, screen printing, laser marking, hot stamping of logos available. Packaging customized to your brand image.