Custom LCP Plastic Parts | High Temperature Liquid Crystal Polymer Components - JRS
LCP Material Technical Parameters
|
Technical Item |
Parameter Data |
Remarks |
|
Material Grade |
Virgin LCP, Glass Fiber Filled, Mineral Filled, Low Dielectric LCP |
High-End Electronic Grade |
|
Density |
1.35 ~ 1.65 g/cm³ |
23℃ Room Temperature |
|
Tensile Strength |
90 ~ 160 MPa |
Higher with fiber reinforcement |
|
Continuous Working Temperature |
-40℃ ~ 240℃ |
Resist SMT welding temperature |
|
Heat Deflection Temperature |
310℃ |
No thermal deformation |
|
Flame Retardant Grade |
UL94 V0 |
Halogen-free flame retardant |
|
Water Absorption |
≤0.02% |
Extremely low moisture absorption |
|
Shrinkage Rate |
0.15% ~ 0.4% |
Industry-leading stability |
|
Machining Tolerance |
±0.01mm ~ ±0.05mm |
Ultra-precision electronic parts |
|
Dielectric Constant |
3.0 ~ 3.5 (10GHz) |
Stable high-frequency performance |
Key Advantages of LCP Plastic Parts
• Extreme High Temperature Resistance: Withstand continuous 240℃ high temperature and instant 310℃ heat deflection, perfectly adapted to SMT reflow soldering process for electronic components.
• Ultra-High Dimensional Stability: Near-zero shrinkage and ultra-low thermal expansion coefficient, no warping or deformation during temperature changes.
• Low Dielectric & High Frequency Resistance: Stable low dielectric constant in high-frequency environment, ideal material for 5G communication and signal transmission components.
• Excellent Chemical Resistance: Resistant to acids, alkalis, flux, cleaning agents and organic solvents, not corroded in complex electronic processing environments.
• Inherent Flame Retardancy: Halogen-free UL94 V0 flame retardant grade, low smoke and non-toxic, meeting strict electronic industry safety standards.
• Superior Fluidity for Micro-Parts: Excellent molding fluidity, capable of producing ultra-thin precision parts with wall thickness below 0.1mm.
JRS Powerful OEM Customization Capacity
JRS is a professional manufacturer focusing on high-end LCP liquid crystal polymer precision parts. Equipped with high-temperature injection molding machines and dust-free precision processing workshops, we solve LCP processing difficulties such as fiber exposure and uneven cutting. All raw materials are 100% virgin imported LCP resin to ensure high temperature resistance, low dielectric and ultra-high dimensional accuracy. We strictly control burrs, warpage and dimensional deviation for micro-precision electronic components, providing reliable customized solutions for global high-tech enterprises.
Diversified LCP Customization
Custom black, natural beige, low dielectric and reinforced LCP parts; support micro-hole processing and precision tapping.
Micro-Precision Machining
Professional processing technology for ultra-thin and tiny electronic parts to ensure flawless appearance.
High-Frequency Modified Formula
Provide low Dk/Df LCP for communication antenna and high-frequency circuit accessories.
Strict High-Temp & SMT Test
Simulate soldering temperature test to verify high-temperature deformation resistance.
Advanced Dust-Free Production
Dust-free workshop to avoid particle contamination for electronic precision components.
Flexible Production Mode
Support rapid prototype customization, small batch trial production and large-scale mass production.
Wide Application Scenarios
• 5G Communication Industry: Antenna base plates, high-frequency connectors, signal transmission insulation parts
• Consumer Electronics: Chip brackets, precision socket parts, SMT welding resistant components
• Automotive Electronics: High-temperature sensor shells, new energy vehicle electronic control parts
• Semiconductor Industry: Dust-free insulation fixtures, micro-precision wafer accessories
• Industrial Precision Equipment: Ultra-thin insulating gaskets, high-temperature resistant micro structural parts
• Aerospace Industry: Lightweight high-temperature insulation and anti-interference components
Custom OEM Production Process
1. Drawings & Technical Confirmation: Submit CAD/STEP files for DFM evaluation of tiny precision structures.
2. Professional Structural Optimization: Optimize gate position to eliminate warpage and internal stress.
3. Ultra-Precision Prototyping: Produce micro LCP samples for dimension and performance verification.
4. Dust-Free Mass Production: Constant temperature injection molding and high-precision CNC milling.
5. Strict Multi-Level QC: High-precision dimension inspection, flatness test and high-temperature aging test.
6. Anti-Static Export Packaging: Vacuum anti-static bag + shockproof carton for electronic parts protection.
Get Your Custom LCP Parts Quote
JRS specializes in manufacturing high-precision custom LCP plastic parts. We insist on adopting pure virgin liquid crystal polymer materials to ensure ultra-low shrinkage, high temperature resistance and stable high-frequency performance. Whether you need tiny electronic connectors or high-temperature resistant industrial structural parts, JRS can meet your strict customization standards. Contact us today to get free samples and factory competitive quotation.